Shaping your future

EFFICIENT MACHINE LEARNING SOLUTIONS AND PROCESS OPTIMISATION FOR long term SUSTAINABLE COMPETITIVENESs

KDS – Kähm Digital Solutions GmbH

Increasing your efficiency through digitalisation

Global competition in the industry poses many challenges and offers many opportunities. Many solutions can be found through digitalisation that lead to a competitive advantage.

Everyone is talking about the hype surrounding AI and machine learning, but what exactly can they really do in an industrial environment?

With our experience and knowledge of customised digital solutions for industry, I can help you solve your problems and identify and leverage real potential.

Every production plant and situation is unique and therefore needs a customised solution. We will find your optimal solution together practical, efficient and future-orientated.

Optimisation of business processes

efficiency increase
with digitalisation

Ensuring your
competitiveness

FROM CONCEPT TO IMPLEMENTATION

Solutions for Your challenges

1. SUSTAINABILITY WITH ENERGY SAVINGS AND RESOURCE EFFICIENCY

By using smart IT solutions, processes can be designed to be more resource-efficient, which helps to reduce energy consumption and the ecological footprint.

  • Cost savings of > 1 Mio€ per year by using data visualisation tools
  • Predictive Maintenance using machine runtimes and sensor data

2.  PROCESS OPTIMISATION THROUGH REPORT AUTOMATION

Operating costs can be reduced by automating and optimising production processes. Our experience is that more and more reports are required on a daily basis, but these can often be easily automated.

  • Minimise manual data transfer with automated batch reporting
  • Prevent unnecessary system downtime by predicting storage capacity

3. COST OPTIMISATION WITH MACHINE LEARNING

Machine learning, a discipline of Artificial Intelligence (AI), has great potential in the industrial environment. We can work with you to identify which solutions can add value in your environment.

  • Improve laboratory efficiency by predicting quality data
  • Optimise process costs using machine learning models

WHAT WE DO FOR YOU

Analysing the existing situation

An honest assessment of your current data foundation is the first step towards optimisation. We check whether the available information is sufficient to create additional value or whether there are gaps in the data that need to be filled.

Identification of potential

By using state-of-the-art technologies such as machine learning, we uncover optimisation opportunities. We identify weaknesses and hidden potential to make your processes more efficient and future-proof.

A clear plan through to implementation

Together, we develop a digital strategy that fits your individual goals. Whether through digitalisation, process automation or customised visualisation – we create the basis for your sustainable success.

Listen . Find Solutions .

You would like to advance digitalisation in your company?
Arrange a meeting
Dr. Walter Kähm

Contact

 

Dr. Walter Kähm

I am a digitalisation consultant for industrial processes from Bonn. Even during my PhD in chemical engineering, I was fascinated by solving process engineering challenges with the help of digital tools and machine learning, a discipline of artificial intelligence. In the course of my professional life in the chemical industry, I have gained extensive experience – both in identifying sustainable solutions and in approaches that offer no added value in practice.

Theory and practice perfectly combined

A sound understanding of the current state of the art is essential in order to remain competitive. But theory alone is not enough – it must be supplemented with practical, process engineering expertise. This is the only way to develop sustainable and efficient solutions.

Over the past eight years, I have worked intensively on the successful implementation of digital solutions in the areas of production, logistics and management. My approach: information must be prepared and communicated in a way that is appropriate for each target group. I find it particularly exciting to find the optimal combination of tool, visualisation and infrastructure for each individual situation.

 

Optimization for Chemical Engineering and Biochemical Engineering –

Theory, Algorithms, Modeling and Applications

Cambridge University Press, Oktober 2020

During my PhD I had the privilege to work on the publication of this book. This work gives an overview of optimisation methods for various problems in the chemical and biochemical industry.

This book combines over 50 years of experience in the successful application of mathematical methods to industrial problems.

More information can be found here.

Book reviews

‘This book offers a very clear, uncluttered presentation of key ideas of optimisation in rigorous form and with plenty of examples from a decade of research and educational experience. It offers an exceptional resource for educators and students of optimisation methods, as well as a valuable reference text to practitioners.’

Alexei Lapkin – University of Cambridge

‘This excellent book brings together important and up-to-date elements of the theory and practice of optimisation with application to chemical and biochemical engineering. It’s an ideal reference for students on advanced courses or for researchers in the field.’

Nilay Shah – Imperial College

Optimization for Chemical and Biochemical Engineering

09.2019 – 31.12.2024: Lanxess Deutschland GmbH, Leverkusen
Process Engineer
- Management of digitalisation projects to increase the efficiency of production processes
- Responsible for the new planning of a chemical plant with CAPEX in the double-digit million range
- Modelling and optimisation of existing and newly planned plants

09.2018: Westlake Vinnolit, Gendorf (Germany)
Intern
- Development of a simulation programme for training plant personnel for a chemical reaction within a furnace reactor

09.2017: Westlake Vinnolit, Gendorf (Germany)
Intern
- Development of a simulation programme for training plant personnel for a chlorination reactor

08.2016 – 09.2016: Westlake Vinnolit, Burghausen (Germany)
Intern
- Development of a control concept for a new batch reactor

07.2015 – 09.2015: Westlake Vinnolit, Hillhouse (UK)
Intern
- Development of a calculation tool for a new PVC production plant
- RCA and HAZOP analyses for a batch polymerisation process

08.2011: BASF, Nienburg (Germany)
Intern within R&D
- Analysis of the rheological behaviour of suspensions for the coating of catalysts

07.2011: Chemieanlagenbau Chemnitz GmbH, Chemnitz (Germany)
Intern
- Participation in the commissioning of a pilot plant for the production of petrol from syngas

07.2010: Shell, Wesseling (Germany)
Intern in the laboratory
- Analysing the properties of petrol, diesel and heating oils from production

2016 - 2019
University of Cambridge, Cambridge (UK)
PhD in Chemical Engineering focused on:
- Optimisation of simulated chemical processes
- Intensification and thermal stability of batch reactions
- Advanced process control of chemical plants

2015 - 2019
London School of Economics and Political Science (LSE), London (UK)

Bachelor of Science in Business and Management

2012 - 2016
University of Cambridge, Cambridge (UK)
Master of Engineering und Bachelor of Arts in Chemical Engineering
Grade: Class 1

2010 - 2012
Cambridge Centre for Sixth Form Studies, Cambridge (UK)
A-levels in Chemistry, Physics, Maths and further Maths
Grade: A*A*A*A*

  1. Optimal control in chemical engineering: Past, present and future
    Computers & Chemical Engineering, Volume 155, December 2021
  2. Robust thermal stability for model predictive control of batch processes
    Computers & Chemical Engineering, Volume 130, November 2019
  3. Thermal stability criterion of complex reactions for batch processes
    Chemical Engineering Research and Design, Volume 150, October 2019
  4. Lyapunov exponents with model predictive control for exothermic batch reactors
    IFAC-PapersOnLine Volume 51, Issue 18, 2018
  5. Optimal Laypunov exponent Parameters for stability analysis of batch reactors with model predictive control
    Computers & Chemical Engineering, Volume 119, November 2018
  6. Stability criterion for the intensification of batch processes with model predictive control
    Chemical Engineering Research and Design, Volume 138, October 2018
  7. Thermal stability criterion integrated in model predictive control for batch reactors
    Chemical Engineering Science, Volume 188, October 2018
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We support companies in the chemical and manufacturing industries in digitalisation and process optimisation with the aim of increasing their competitive advantage and boosting profits.
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